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Dynamometer
GEOSTAR-111.D
The dynamometer is designed to test the sucker rod pump and identify possible failures of downhole equipment
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Dynamometer GEOSTAR-111 is designed:
– to register surface dynamometer card of down-hole pumping unit operation;
– to control valves operation;
– to estimate well rate, pumping unit efficiency and torque data.
System allows to analyze the pump card and to recognize the pump failures and predict the possible faults.
Used by oil production, research and development (R&D) and well logging departments in the oil and gas production companies.
Tasks to be solved
– to register surface dynamometer card of down-hole pumping unit operation;
– to control valves operation;
– to estimate well rate, pumping unit efficiency and torque data.
System allows to analyze the pump card and to recognize the pump failures and predict the possible faults.
Used by oil production, research and development (R&D) and well logging departments in the oil and gas production companies.
Tasks to be solved
- Registration surface dynamometer card
- Operative analysis of downhole equipment (leaks in tubing and valves, pump fillage, plunger fit and etc)
- Actual production rate estimation
- Identification of malfunctions in the technological mode of equipment operation and calculation of its performance indicators.
Сalculations according to API standard
Explosion-proof certified
Features
- Compact and lightweight
- Wide range of working temperatures (from -40 °С to +50 °С)
- Wide range of load on rod (up to 20 000 kg)
- On-site results analysis
- Mean time between failures, at least: 10 000 hours
Capabilities
- Automatic conclusion of possible malfunctions
- Pump card calculation
- Estimation the actual flow production of an oil well
- Smart checking for SRP valves leakage
- Torque graph calculation and CBE analysis
- Goodman diagram on API standard
Specification
Registration unit BR-21M
Registration unit is designed for recording, processing and storing echo cards and dynamometer cards, for entering and storing parameters of a well, downhole equipment and setup the modes of operations. Controller has a graphical screen, keyboard and rechargeable battery power supply. It is completed with an insulated cover and a built-in heating system for the graphic screen, a spare set of batteries and a charger for them.
Specification:
Specification:
- Communications: Wireless (Bluetooth Low Energy), Cable (optional)
- Interface / Protocol: RS-485 / Modbus RTU
- Memory (echo cards / levels): 160 pcs.
- Non-stop operation time: ~30 hours
- Weight, less than: 1.0 kg
- Overall dimensions: 210x100x40 mm
Polished Rod Transducer (DN-102) / Wireless (DN-102R)
Connection type with sensors:Polished Rod Transducer is designed to measure the relative load on the polished rod of the pumping unit and position of the rod in time. It consists of strain gauge and accelerometer sensor. Transducer is clamped to the polished rod below the carrier bar. Relative load and position data allows to obtain the surface dynamometer card, a pump card and valves leakage test.
Specification
Specification
- Type of load cell sensor: Strain gauge
- Range of load: 0 – 20 000 kg (44 000 lb)
- Load measurement full-scale error / Load resolution : ± 5,0% / 1 kg (2.2 lb)
- Type of position sensor: Accelerometer
- Position measurement range: 0 – 15 meters
- Position measurement full-scale error / Position resolution: ≤ 5,0% / 2 mm
- Connection type: Cable / Wireless (Bluetooth Low Energy)
- Interface / Protocol: RS-485 / Modbus RTU
- Weight, less than: 600 g
Horseshoe Dynamometer Transducer (DM-102) / Wireless (DM-102R)
Horseshoe Dynamometer Transducer is designed to measure the absolute load on the pump rod and has high accuracy.
Specification
Specification
- Type of load cell sensor: Strain gauge
- Range of load: 0 – 10 000 kg (22 000 lb) | 0 – 20 000 kg (44 000 lb)
- Load measurement full-scale error / Load resolution : ≤ 1,0% / 1 kg (2.2 lb)
- Type of position sensor: Accelerometer
- Position measurement range: 0 – 15 meters
- Position measurement full-scale error / Position resolution: ≤ 5,0% / 2 mm
- Connection type: Cable / Wireless (Bluetooth Low Energy)
- Interface / Protocol: RS-485 / Modbus RTU
- Weight, less than: 1600 g
Software EDWin
The software product EDWin is designed to process and analyze data from sensors (level, load, temperature, pressure, flow rate), prepare and print reports, export / import data.
Software EDWin
Software EDWin is designed for processing of dynamometer, echo level meter, pressure, power measurements received from GEOSTAR-111/112 device (echo/dynamometer system).
Software can perform the following operations:
1. Transfer registered data from GEOSTAR-111/112 device to computer.
2. Prepare echo/dynamometer/power cards (view/modify the parameters).
3. Print the large variety of reports such as graphic, table, complex, and statistic ones. The powerful report designer helps to create and modify reports.
4. Export to RTF (Office Word), XLS (Office Excel), JPG image, to the transport format (BND2, EDW), DYN-format and to the customer database (on demand).
Visit the EDWin software page for details
Software can perform the following operations:
1. Transfer registered data from GEOSTAR-111/112 device to computer.
2. Prepare echo/dynamometer/power cards (view/modify the parameters).
3. Print the large variety of reports such as graphic, table, complex, and statistic ones. The powerful report designer helps to create and modify reports.
4. Export to RTF (Office Word), XLS (Office Excel), JPG image, to the transport format (BND2, EDW), DYN-format and to the customer database (on demand).
Visit the EDWin software page for details
Certification
Explosion-proof
The parts of the GEOSTAR-111 kit comply with the requirements of the technical regulations of the Customs Union TR CU 012/2011 "On the safety of equipment for working in explosive environments".
Marking:
Marking:
- Dynamometer (DN-102/DM-102/DM-102R): 1ExibIIВT3)
- Spark protection barrier (UVZ-BR-01) for the registration unit: [Ex ib] IIB (Reg. Number of the certificate of conformity RU C-RU.MSH06.B.00